

CAD Design, Prototyping, 3D Modeling

We turn concepts — whether sketched on a napkin or mapped out in detail—into accurate 3D models, prototypes & parts built for real-world use.
OUR SERVICES
PROTOTYPING
We turn your idea into a working prototype, optimized for real use. Perfect for testing, refining, and getting ready for 3D printing or production.
CAD DESIGN
We create production-ready CAD files for 3D printing, machining, or molding. Just tell us what the part needs to do—we’ll handle the design.
REPRESENTITIVE MODELING
We produce accurate visual models that capture the form and intent of your design, space product or building. Ideal for demonstrations, presentations, or display pieces where precision and appearance both matter.
REVERSE ENGINEERING
We recreate parts with precision—no CAD file needed. Ideal for broken, outdated, or hard-to-find parts needing redesign or replacement.
3D MODELING & VISUALIZATION
We model your part or product so you can see it clearly before it’s made. Great for checking fit, function, or showing others what you’re building.
R&D
We act as an extension of your engineering team—developing concepts, solving complex challenges, and turning new ideas into tested, production-ready solutions.
OUR DESIGN TOOLS
We leverage a wide range of technologies in our design process including:
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3D Scanning: Capture real-world objects and convert them into precise digital models;
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Virtual Reality (VR) Testing: We test our designs in a fully
immersive virtual environment.
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CAD Design: Use of industry-leading CAD software to create
detailed digital models.
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3D Printing: We bring prototype designs to life quickly with FDM & SLA 3D printing.

CLIENT WORK
Through CAD design, 3D modeling, and iterative prototyping, we refine every concept until it’s functional, manufacturable, and ready to perform in the real world. Below are examples where that process came full circle—ideas transformed into precise, working solutions.


Irish Bagpipe Key Covers
R&D, CAD, 3D Printing
Custom key covers designed and printed for an Irish bagpipe set, tailored to the client’s instrument and play style.

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Custom Work Van
Branding
R&D, CAD, 3D Printing
This project brought together many discipline we specialize in—research, design, prototyping, fabrication, and production—to create a custom rocket flame for Beltway HVAC’s fleet rebrand. The result: a striking, one-of-a-kind accessory that turns their vehicles into bold, rolling statements.


CT Scan Head Positoner
Contracted R&D, Prototyping & Production
Engineered to precision for an inventor, this Patented CT Scan Head Positioner features optimized gear ratios for accurate motion control. A testament to Bauen’s expertise in complex mechanical design.
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H Street Bridge (Scale Model)
R&D, Prototyping, CAD, 3D Printing, Model Making
Designed and built for a bridge construction bid from a large civil contractor in DC

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