Modern Industrial Factory_ Mechanical Engineer Wearing Virtual Reality Headset, Holding Co

CAD Design, Prototyping, 3D Modeling

FROM IDEA TO
READY TO PRINT

We turn concepts — whether sketched on a napkin or mapped out in detail—into accurate 3D models and prototypes built for real-world use, not just looks.

Creative company professional digital engineer modeling 3D mesh while improving geometry.

PROTOTYPING

We turn your idea into a working prototype, optimized for real use. Perfect for testing, refining, and getting ready for 3D printing or production.

CAD DESIGN

We create production-ready CAD files for 3D printing, machining, or molding. Just tell us what the part needs to do—we’ll handle the design.

REVERSE
ENGINEERING

We recreate parts with precision—no CAD file needed. Ideal for broken, outdated, or hard-to-find parts needing redesign or replacement.

3D MODELING &
VISUALIZATION

We model your part or product so you can see it clearly before it’s made. Great for checking fit, function, or showing others what you’re building.

OUR DESIGN TECHNOLOGY

We leverage a wide range of technologies in our design process including:

3D Scanning: Capture real-world objects and convert them into precise digital models;
Virtual Reality (VR) Testing: We test our designs in a fully immersive virtual environment.
CAD Design: Use of industry-leading CAD software to create detailed digital models.
3D Printing: We bring prototype designs to life quickly with FDM & SLA 3D printing.

Our Capabilities

CAD Design/3D Modeling

3D Printing

R&D

Light Metal Fabrication

Professional 3D scanner scanning an industrial object plastic molding placed on a turntabl

3D Scanning

Post Processing

VR Testing & Collaboration

Assembly

Engineer examining a 3d printed prototype and comparing it with technical drawings..jpg

TRACEABILITY & DOCUMENT CONTROL

Audit‑ready from first sketch to final part.

We prioritize transparency and reliability in providing rev-locked CAD files, material certs, build logs, inspection reports, and exportable compliance packs.

COMPLETED PROJECTS

Brain & Peg Models
R&D, CAD Design, 3D Printing

Created for the Maryland Dept. of Health, these interactive models demonstrate how opioids bind to brain receptors—designed for use in public awareness campaigns.

Algae Photobioreactor
R&D, CAD Design, 3D Printing, 3D Modeling, Consulting.

Bauen Innovations was retained by BrightWave, LLC to design and manufacture parts for a custom algae photobioreactor system. The project included extensive CAD design, engineering, and production coordination to produce 340 bioreactors for Northumbrian Water Company.

Ignition Turner
R&D, CAD Design, 3D Printing

Developed a permanent keyless ignition system for 2018 Dodge Caravans.
Built for Ports America Chesapeake, part of Ports America—the largest port operator in Amereica
This is an ongoing project, with turners ordered quarterly for their fleet.

CT Scan Head Positioner
R&D, 3D Printing

Engineered to precision for an inventor, this Patented CT Scan Head Positioner features optimized gear ratios for accurate motion control. A testament to Bauen’s expertise in complex mechanical design.