

CAD Design, Prototyping, 3D Modeling

OUR SERVICES
PROTOTYPING
We turn your idea into a working prototype, optimized for real use. Perfect for testing, refining, and getting ready for 3D printing or production.
CAD DESIGN
We create production-ready CAD files for 3D printing, machining, or molding. Just tell us what the part needs to do—we’ll handle the design.
REPRESENTATIVE MODELING
We produce accurate visual models that capture the form and intent of your design, space product or building. Ideal for demonstrations, presentations, or display pieces where precision and appearance both matter.
REVERSE ENGINEERING
We recreate parts — no CAD file needed. Ideal for broken, outdated, or hard-to-find parts needing redesign or replacement in Baltimore, MD.
3D MODELING & VISUALIZATION
We model your part or product so you can see it clearly before it’s made. Great for checking fit, function, or showing others what you’re building.
R&D
We act as an extension of your engineering team—developing concepts, solving complex challenges, and turning new ideas into tested, production-ready solutions for companies in and around Baltimore, MD.
From Print Shop to Design Partner
With our roots in 3D printing, expanding into CAD design, prototyping, and 3D modeling was a natural progression of our growing skillset. While 3D printing allowed us to manufacture parts and objects that had already been designed, developing in-house design and reverse-engineering capabilities allowed us to help clients much earlier in the process.
Today, we can work from an existing part, a damaged component, a sketch, an idea, or simply a problem that needs to be solved. From there, we can develop the design, create and test prototypes, refine the solution, and move it toward a finished, functional part.
OUR PROCESS
CLIENT WORK
Through CAD design, 3D modeling, and Iterative prototyping, we refine every concept until it’s ready to perform in the real world. Below are examples where that process came full circle—ideas transformed into precise, working solutions.
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Brain & Peg Model
R&D, CAD, 3D Printing
Created for the Maryland Dept. of Health, these interactive models demonstrate how opioids bind to brain receptors—designed for use in public awareness campaigns.

Algae Photobioreactors
Contracted R&D, Prototyping & Production
Bauen Innovations was first retained by BrightWave, LLC to design and manufacture components for a custom algae photobioreactor system — our first major collaboration together. The project involved advanced CAD design, engineering, and production coordination to deliver 340 bioreactors for Northumbrian Water Company, laying the groundwork for our ongoing partnership.

Generator Toggle Switch
R&D, CAD, Prototyping
Reverse Engineered a Toggle Switch that was costing our client, Scaffold Resource, a fortune to purchase from the manufacturer.

Lightpost Covers
R&D, CAD, Prototyping, 3D Printing
Recreated legacy light post covers no longer in production for Lighting Maintenance Inc. Final units are now in active use across their properties.


Irish Bagpipe Key Covers
R&D, CAD, 3D Printing
Custom key covers designed and printed for an Irish bagpipe set, tailored to the client’s instrument and play style.

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Custom Work Van
Branding
R&D, CAD, 3D Printing
This project brought together many discipline we specialize in—research, design, prototyping, fabrication, and production—to create a custom rocket flame for Beltway HVAC’s fleet rebrand. The result: a striking, one-of-a-kind accessory that turns their vehicles into bold, rolling statements.


CT Scan Head Positoner
Contracted R&D, Prototyping & Production
Engineered to precision for an inventor, this Patented CT Scan Head Positioner features optimized gear ratios for accurate motion control. A testament to Bauen’s expertise in complex mechanical design.
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H Street Bridge (Scale Model)
R&D, Prototyping, CAD, 3D Printing, Model Making
Designed and built for a bridge construction bid from a large civil contractor in DC

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